LWI V UltraFlexx

UltraFlexx_2356_bea-2

PRECISE ON-SITE LASER WELDING

FLEXIBLE LASER ARM WITH ROTATING AND SWIVELLING PROCESSING HEAD

The new Vision Ultra Flexx sets new standards within the framework of repair welding. Whether it’s at a height of three metres, or in the centre of a five metre by five metre structure, with precise welding on the X, Y and Z axes, you can weld with the highest level of precision.
Of course, the system has the features already used in the Vision Workstation, such as PDS (Pulse Distance Synchronisation) and Teach-In. Through the PDS system, a precisely-adjustable overlap of the welding points is guaranteed, even with complex forms and completely different speeds.

The extremely-small processing head can be turned and tilted 360° in all axes. In conjunction with the microscopic tube being able to be turned by 260°, ergonomic work is ensured in almost any situation.

Highlights

Specifications

Technical Data LWI V FSS 150 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 15 Joule
max. peak power 1,5 kW
max. average power 150 W
energy adjustment mode current
voltage 10 - 100 %
pulse width 0,1 - 50 ms /cw
pulse frequency 1-100 hz
pulse fill -
PWM mode 1 - 100 %
focal length 190 mm
beam diameter 100 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option -
electrical supply 1-phasig, 90-250V, 50/60 hz
power consumption 800 W
dimensions
Technical Data LWI V FSS 300 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 30 Joule
max. peak power 3 kW
max. average power 300 W
energy adjustment mode current
voltage 10 - 100 %
pulse width 0,1 - 50 ms /cw
pulse frequency 1-100 hz
pulse fill -
PWM mode 1 - 100 %
focal length 190 mm
beam diameter 100 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option -
electrical supply 1 Phase , 90-250V, 50/60 hz
power consumption 1,2 kW
dimensions
Technical Data LWI V FSS 450 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 45 Joule
max. peak power 4,5 kW
max. average power 450 W
energy adjustment mode current
voltage 10 - 100 %
pulse width 0,1 - 50 ms /cw
pulse frequency 1-100 hz
pulse fill -
PWM mode -
focal length 190 mm
beam diameter 100 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option -
electrical supply 1 Phase , 90-250V, 50/60 hz
power consumption 2,5 kW
dimensions

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Compact operating head

You can comfortably work in narrow machine access with the extraordinarily compact microscope operating head. Shielding gas supply and highbrightness LED illumination are already integrated, as are the electronic spot adjustment, high-speed anti-glare and laser shield filter. This eliminates the unnecessary tangling of cables.

Swivelling and inclinable

The microscope operating head can be completely swiveled and rotated by 360 degrees. The microscope itself can equally be independently rotated by 360 degrees. This guarantees ergonomic workspaces in practically every situation. The software automatically corrects the orientation and alignment of the movement axis to the joystick axis at the touch of a button.

Lockable arm joint

The extension arm can be cranked by the lockable joint. Machine edges, which obstruct the access to the weld joint with a straight arm, are thus overcome. This shows the unmatched flexibility of the Ultra-FLEXX, whose welding head can reach every angle.

Fast pre-positioning

You can conduct fast prepositioning through the extension of the extension arm in rapid traverse. In addition, this can be freely rotated over the tower axis. At the push of a button an eletromagnetic brake locks the arm. The software corrects the angle offset between the arm position and the axis of the integrated cross table. The operator thus retains the usual orientation.

Precise movement

Precise head movement in XY direction provides a stable cross table underneath the tower combined with the high-resolution, stepper motor-driven screw drive. The adjustment in the Z axis is accomplished via the tilt of the arm. The software corrects any deviations due to the real movement of the head on a radius by changing the arm length.